A = Square inch inside area of conductor

The Following velocity charts are a quick way to check velocity through a line. Included in the charts is the I.D. of the line. If the particular tube, pipe or hose you are using is not listed, reference a line with a similar I.D. for approximate velocity.
Approximate Velocity in GPM – Schedule 40 Pipe
Size
I.D.
2fps
4fps
10fps
15fps
20fps
3/8”
0.493”
1.2
2.3
5.9
8.9
11.9
1/2'
0.622”
1.9
3.8
9.5
14.2
18.9
3/4'
0.824”
3.3
6.6
16.6
24.9
33.2
1”
1.049”
5.4
10.7
26.9
40.4
53.9
1-1/4”
1.38”
9.3
18.6
46.6
69.9
93.2
1-1/2”
1.610”
12.7
25.3
63.5
95.2
126.9
2”
2.067”
20.9
41.8
104.6
156.9
209.2
2-1/2”
2.469”
29.8
59.7
149.2
223.8
298.5
3”
3.068”
46.1
92.1
230.4
345.6
460.8
4”
4.026”
79.4
158.7
396.8
595.2
793.6
6”
6.065”
180.1
360.2
900.5
1350.7
1801
Approximate Velocity in GPM – Schedule 80 Pipe
Size
I.D.
2fps
4fps
15fps
20fps
25fps
3/8”
0.423”
0.9
1.75
4.4
6.6
8.8
11
1/2'
0.546”
1.5
2.9
7.3
10.9
14.6
18.2
3/4'
0.742”
2.7
5.4
13.5
20.2
27
33.7
1”
0.957”
4.5
8.9
22.4
33.6
44.8
56
1-1/4”
1.278”
8
16
40
60
80
100
1-1/2”
1.5”
11
22
55.1
82.6
110.2
137.7
2”
1.939”
18.4
36.8
92
138.1
184.1
230.1
2-1/2”
2.323”
26.4
52.8
132.1
198.2
264.2
330.3
3”
2.9”
41.2
82.3
205.9
308.8
411.8
514.7
4”
3.826”
71.7
143.4
358.3
537.5
716.7
895.9
6”
5.761”
162.5
325.1
812.5
1218.7
1624.9
2031.2
Approximate Velocity in Tubing
Size
I.D.
2fps
4fps
10fps
20fps
25fps
3/8”x.049wall
0.277”
0.38
0.75
1.88
2.81
3.75
4.69
1/2'x.065wall
0.37”
0.67
1.34
3.35
5.03
6.7
8.37
3/4'x.109wall
0.532”
1.39
2.77
6.93
10.4
13.9
17.31
1”x.120wall
0.76”
2.83
5.65
14.1
21.2
28.3
35.33
1-1/4”x.120wall
1.01”
5
10
25
37.4
50
62.4
1-1/2”x.120wall
1.26”
7.77
15.5
38.8
58.3
77.7
97.12

Pressure Drop:

Pressure drop through the conductor must be accounted for in long runs of pipe, hose or tubing. This will insure you have sufficient pressure available at your actuator to do work and sufficient horsepower available at the pump. You can use the following charts to estimate total pressure drop through a conductor based on fluid velocity. Included in the charts is the I.D. of the conductor, so if the particular tube or pipe you are using is not listed you can reference a conductor with a similar I.D. for approximate pressure drop.

Drop It 1 2 3 4 5 60

Fluid viscosity plays a very large part in calculating pressure drop through the system. The charts below are based on ISO grade 46 hydraulic oil with a viscosity of approximately 225 S.S.U. at 100 deg. F and .88 specific gravity. Actual pressure drop will increase as viscosity increases.
Approximate Pressure Drop (PSI) per 1 Foot of line length – Schedule 40 Pipe Size
I.D.
2fps
4fps
10fps
15fps
20fps
25fps
3/8”
.493”
0.18
0.36
0.91
1.36
2.98
4.4
1/2”
.622”
0.11
0.23
0.57
1.35
2.23
3.29
3/4'
.824”
0.06
0.13
0.32
0.95
1.57
2.31
1”
1.049”
0.04
0.08
0.34
0.7
1.16
1.71
1-1/4”
1.38”
0.02
0.05
0.24
0.5
0.82
1.21
1-1/2”
1.610”
0.02
0.04
0.2
0.41
0.68
2”
2.067”
0.02
0.04
0.15
0.3
0.5
0.73
2-1/2”
2.469”
0.01
0.03
0.12
0.24
0.4
0.59
3”
3.068”
0.01
0.02
0.09
0.18
0.3
0.45
4”
4.026”
0.01
0.02
0.06
0.13
0.22
0.32
6”
6.065”
0.004
0.01
0.04
0.07
0.12
0.18
Approximate Pressure Drop (PSI) per 1 Foot of line length – Schedule 80 Pipe

Drop It 1 2 3 4 5 6 As A Fraction

Drop
Size
I.D.
2fps
4fps
10fps
15fps
20fps
25fps
3/8”
0.423”
0.25
0.49
1.23
1.85
2.46
5.32
1/2”
0.546”
0.15
0.30
0.74
1.11
2.62
3.87
3/4'
0.742”
0.08
0.16
0.40
1.08
1.79
2.64
1”
.957”
0.05
0.10
0.39
0.79
1.30
1.92
1-1/4”
1.278”
0.03
0.05
0.27
0.55
0.91
1.34
1-1/2”
1.5”
0.02
0.04
0.22
0.45
0.74
1.09
2”
1.939”
0.02
0.04
0.16
0.33
0.54
0.80
2-1/2”
2.323”
0.02
0.03
0.13
0.26
0.43
0.63
3”
2.9”
0.01
0.02
0.10
0.20
0.33
0.48
4”
3.826”
0.01
0.02
0.07
0.14
0.23
0.34
6”
5.761”
0.005
0.01
0.04
0.08
0.14
0.20

6 8 X 1 2 3x 4

Approximate Pressure Drop (PSI) per 1 Foot of line length – Tubing
Size
I.D.
2fps
4fps
10fps
15fps
20fps
25fps
3/8” x 0.49” Wall
0.277”
0.61
1.22
3.04
4.56
6.08
7.60
1/2” x 0.065” Wall
0.37”
0.31
0.63
1.57
2.35
3.13
6.19
3/4' x 0.109” Wall
0.532”
0.18
0.35
0.88
1.32
2.92
4.32
1” x 0.120” Wall
0.76”
0.08
0.16
0.39
1.06
1.76
2.60
1-1/4” x 0.120” Wall
1.01”
0.04
0.09
0.37
0.74
1.23
1.82
1-1/2” x 0.120” Wall
1.26”
0.03
0.06
0.28
0.56
0.93
1.37

Conclusion

By using the information supplied in this tech tip and selecting the proper line sizes for your hydraulic equipment you will enjoy better performance and longer life from your hydraulic components. Flow will be more laminar, shock potential reduced, leak potential greatly lowered, fitting and connector life increased, wear and tear exposure on system components reduced and concern for excessive heat build-up minimized.
Note: “Tech Tips” offered by Flodraulic Group or its companies are presented as a convenience to those who may wish to use them and are not presented as an alternative to formal fluid power education or professional system design assistance.